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Process Manager

Job location : Kuala Lumpur , India; Singapore; Malaysia
Created moment : 09/09/2020 - 02:00
Job reference : REQ - 02743

The Company

Imerys is a world leader in creating specialty solutions that improve everyday life through minerals. Our success is built on our people, and creating an environment where our 17,800 employees around the globe can thrive.

We passionately believe that our teams are at their best when they have the opportunity to learn, collaborate and find new ways to solve our customers’ challenges, no matter what part of the business they are in.
We can offer you a variety of work and real opportunities to make an impact and be part of our evolution.

If you want to grow your skills and develop your career, find out more at www.imerys.com

The Position

Process Manager

Job Summary

The Process Manager, working within the PM APAC Centre of Excellence (CoE) Support Team, has the responsibility to support and deliver professional expertise on current and new industrial mineral processes, proposes and executes optimization, efficiency and cost competitiveness improvement initiatives and enhance the energy efficiency of processing  for the operational  assets across PM APAC, comprising 31 plants within 7 distinct Industrial Hubs and eight minerals (Carbonates, Kaolin, Talc, Feldspar, Halloysite, Ball Clay, Diatomite and Perlite). The Process Manager will work alongside similar Process Manager and experts within the CoE Support Team.

Key responsibilities:

  • Member of the PM APAC Centre of Excellence Support Team to provide advice and solutions to the operating Industrial Hubs on plant processes to optimize efficiency, productivity, quality and safety

  • Delivers expertise in mineral processing and equipment to provide process fixes for the plants

  • Coordinates technical development of new processes

  • Optimizes existing processes with state of the art technologies in order to optimize efficiency, productivity, quality, safety and profitability

  • Participates actively to the development of new products by bringing technical support and expertise

  • Provides mentorship for on-site process teams, also via technical training and to transfer of Process knowledge.

  • Actively support the PM APAC projects managers in production capacities designing/engineering

  • Provides in-depth technical assistance to solve complex process issues and to optimize plant equipment performance

  • Develops a strong expertise in a specific field which enable him/her to intervene on critical fix-it issues 

  • Key interfaces: ensures tight coordination with BA Industrial Hub Directors, Operational Managers, Site Process Teams and the CoE

  • Reviewer of plant Capex related to process equipment proposals

  • Optimization and continuous improvement initiatives, in close coordination with the respective Industrial Hubs

  • Energy efficiency optimization.

  • Project Management Support to Plants

    • Methods / Organization / Risk analysis

    • Sustenance - Replacement CER

    • Sustenance - Improvement CER

    • Sustenance - Debottlenecking CER

    • Development - Extension

    • Development - Green field

    • Innovation

    • NPD

    • Pilot

  • Industrial performance - Technical actions in the Plant

    • Process setting optimization

    • Performance management (vs. standards)

    • KPI data collection: energy, consumables, etc.

    • KPI: analyze, compare and suggest action plans

    • Benchmarking and best-in-class analysis to generate costs savings

    • Quality optimization

    • Complaints management

    • Sales / Customers / Technical support

    • Operational excellence Benchmark, ideas generation and savings

    • Cross-audit between Plants / Specific a

  • Develops Continuous improvement - OpEx methodologies for the Plant

    • Definition of priorities (Pareto)

    • Problem solving (roots cause analysis,))

    • Animation of local teams

      • Minutes of meeting and weekly/monthly reports

      • Action plan follow up and implementation

      • Rituals to set up

      • Visual management

      • Plant standards and procedures (documentation / control points)

      • Flowsheet analyze, Bottleneck identification, analysis and solving

      • Analyze Value Stream Mapping, propose improvements

Key competencies 

  • Technical knowledge and competency in mineral processing across different minerals

  • Experience of dry milling or wet milling of carbonates processes

  • Overall knowledge of all aspects in an operating plant (Safety, Production, Quality, Process, Capex…)

  • Project Management skills

  • Demonstrated capabilities of reaching cost reduction and productivity

  • Customer satisfaction driven mindset

  • People management skills

  • Communication and articulation skills 

  • Ability to interact in different cultures

  • Problem solving skills

  • Demonstrated analytical skills

  • Excellent communication skills

  • Technical project management or operations experience is a plus

  • Ability to build a cross-functional partnership

  • Proven ability to influence people with no direct hierarchical authority

  • Autonomous and self-starter

  • Working time flexibility to allow plant and pilot plant trial coverage

Ideal background/ experience

  • Engineering degree: MSc in industrial or mechanical or process engineering

  • Mineral Processing experience (as a plant process engineer) is mandatory, with a proven track record in process improvement KPIs

  • Demonstrated understanding of mineral or chemical processing, engineering, chemistry, strong problem-solving skills is a plus

  • 8+ years’ experience in a similar industrial environment

Language

  • English language is key; knowledge of other languages is an added advantage

Position Type

Full time

and

Permanent

Only technical issues will be monitored through the below inbox:

recruiting.support@ imerys.com

PLEASE DO NOT SUBMIT RESUMES OR APPLICATIONS TO THIS EMAIL, AS THEY WILL NOT BE REVIEWED. 

To ensure fairness and legal compliance in our recruitment processes, only applications received through the online application process will be considered. 

IMERYS is an Affirmative Action and Equal Opportunity Employer and it is our policy to not discriminate against any employee or applicant for employment because of race, color, religion, sex, national origin, age, marital status, sexual orientation, gender identity, genetic information, disability, veteran status, or any other status protected by federal, state or local laws.

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