Calcium carbonate solutions for LVT, SPC & resilient flooring
Imerys supplies engineered mineral solutions designed to optimize flooring performance, processing efficiency, and total formulation cost.
Our ground calcium carbonate (GCC) and functional minerals support consistent quality across LVT, SPC, resilient flooring, and carpet backing systems, from core structures to surface layers.
Achieve the right balance of flooring performance and cost
In flooring systems, calcium carbonate plays a critical role in both performance and cost optimization.
- In LVT and SPC, minerals enable high filler loading in core layers while maintaining dimensional stability and mechanical strength
- In surface and wear layers, engineered minerals improve brightness, finish, and durability
- In carpet backing systems, minerals allow high loading levels while maintaining processing stability and reducing binder demand
Imerys solutions are designed to deliver predictable processing and consistent end-product performance across applications.
Engineered minerals designed for modern flooring formulations
Our engineered mineral portfolio supports a wide range of formulation needs:
- Fine and treated grades for reinforced, high-performance systems
- Optimized particle size distributions for efficient packing and stability
- Coarser grades for high loading with controlled absorption and processability
This enables manufacturers to increase efficiency, improve durability, and maintain formulation flexibility.
Supporting more sustainable flooring solutions with calcium carbonate
Calcium carbonate contributes to more sustainable flooring formulations by:
- Reducing reliance on polymer resins
- Lowering overall formulation carbon footprint
- Supporting material efficiency through higher mineral loading
Imerys minerals help manufacturers balance performance, cost, and sustainability goals
Benefits
- High mineral loading for reduced formulation cost
- Improved dimensional stability and mechanical performance
- Consistent processing and dispersion control
- Enhanced surface quality and brightness
- Reduced equipment wear and maintenance costs
- Reliable, scalable supply for high-volume production
Imerys North American products
Our GCC is produced from some of the highest-purity calcium carbonate deposits in North America, located in:
- Sylacauga, Alabama - known for its world-class marble reserves
- Chatsworth, Georgia - a strategic hub for mineral processing and logistics
What this means for you
- Reliable domestic supply chain
- Reduced lead times and transportation risk
- Consistent raw material quality
- Strong regional support for U.S. manufacturing
Recommended Imerys solutions for flooring
- ImerCoreTM - A core filler for LVT & SPC delivering high packing efficiency and dimensional stability
- GFP grades - Reinforcing and processing aids for improved dispersion
- OpulenceTM - Surface mineral for brightness, finish and low abrasion contribution
- ReMined - 100% pre-consumer calcium carbonate into your production formulations. Offers LEED and NSF 140 certifications.
Frequently Asked Questions
Calcium carbonate is a key functional filler used in LVT, SPC, resilient flooring, and carpet systems. It improves dimensional stability, supports mechanical strength, and enables higher filler loading, helping manufacturers optimize both performance and formulation cost.
The particle size, shape, and surface treatment of minerals directly influence dispersion, packing efficiency, and processing behavior. Engineered mineral solutions help ensure consistent quality, long-term performance, and more predictable manufacturing performance.
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